Optimisation of Manufacturing Processes
Methodology to optimise processes and profitability in manufacturing using the Theory of Constraints.
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HOW WE
WORK
We have developed a methodology that optimises processes in general, specifically in manufacturing companies using the Theory of Constraints. Our methodology covers everything from product costing to production planning and control, as well as the necessary indicators for this optimisation. We have our own information system or can extract information from our clients’ systems. With our methodology, our clients can improve their processes, balance the company’s profitability, reduce inefficiencies, increase the capacity of any constraints and generally enhance profitability.
Manufacturing information system based on the Theory of Constraints
We have developed a Manufacturing Information System (MIS) that covers everything from quotations and engineering creation to planning, production, purchasing, inventory, finished product control, materials planning and production demand planning, all based on the Theory of Constraints. This system is focused on increasing companies’ profitability. If the client already has an MIS or ERP system, we can apply these concepts and indicators by extracting information from the current system.
The SiiGRA System is specifically designed for project-based manufacturing companies and specializes in the graphic industry, covering the following sectors:
– Commercial Printing
– Folding Cartons
– Large Format
– Digital Printing
– Flexography
This system is multi-currency, multi-company, and multi-user, and is designed to be accessed through web browsers such as Chrome, Explorer, and Mozilla. It is compatible with Mac, PC, iPhone, and Android devices.
SiiGRA is offered as a Software as a Service (SaaS) model, with a monthly payment that includes the license and the server hosted on the internet, at a very affordable cost for small, medium, and large companies.
The main modules of the system are:
– Quotations
– Sales Orders
– Production Orders Generation
– Planning
– Production Control
– Purchasing and Inventory Management
– Finished Product Management
– Quality Management
– Invoicing, Accounts Receivable, and Accounts Payable
– Production Order Costing
– Accounting Integration
The SiiGRA System is more than just a software; it is a comprehensive solution for managing manufacturing processes. It allows for the calculation of products, whether they are configurable at the time of sale or fixed products. It calculates the times for each process, the materials, costs, and prices, and analyzes profitability by identifying the most profitable jobs, customers, and salespeople using an indicator developed by us based on the theory of constraints.
It enables the recording of production in each process to obtain productivity indicators such as availability, performance, and quality. It facilitates the planning of production orders, purchases, inventories, shipments, quality control, invoicing, accounts receivable, accounts payable, production order costing, and accounting export.
The system is multi-currency, multi-company, and multi-user, and is designed to be accessed through web browsers like Chrome, Explorer, and Mozilla. It is compatible with Mac, PC, iPhone, and Android devices.
SiiGRA is offered as a Software as a Service (SaaS) model, with a monthly payment that includes the license and the server hosted on the internet, at a very affordable cost for small, medium, and large companies.
Ultimately, SiiGRA is an excellent option for optimizing the productive processes of any company.
Exporting manufacturing companies face the significant challenge of linking production consumption with customs declarations to justify rules of origin and temporary imports. Our SiiGRA system can generate the costing of each production order, detailing consumption linked to each warehouse entry with its customs declaration number.
During shipment, it can also identify each product being shipped with the production order that generated it and, in turn, with all consumption linked to the entry invoices.
This is extremely useful for quality traceability and for controlling temporary imports, as well as for documenting rules of origin by being able to integrate each product.
Our SiiGRA system covers the entire process, from quotation or engineering creation, through sales order, production, planning, purchasing, inventory, quality control, invoicing, accounts receivable, accounts payable, production costing, and accounting integration.
It is an accessible system that is marketed under the Software as a Service (SaaS) model, with a monthly payment that includes the license and the server hosted on the Internet.
SiiGRA is the best option for small and medium-sized manufacturing companies that need detailed process control with a reasonable investment.
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